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Romi USA
1845 Airport Exchange Blvd.
Erlanger, Kentucky 41018
Telephone: 1-859-647-7566
Fax: 1-859-647-9122
Toll Free US / Canada 1-877-ROMIUSA




 

ROMI D 1250

High Performance Vertical Machining Center with GE-Fanuc 21i-M conversational control

Romi introduced the completely new D series Vertical Machining Centers in 2002. Designed using the latest software and employing finite element analysis the new D series is the most stable Vertical Machining Center ever built by Romi.

Romi has continued our very successful relationship with GE-Fanuc. The D series has a GE-Fanuc 21i-M CNC control as well as GE-Fanuc high response spindle and servo motors.

As the pioneer of GE-Fanuc/ Romi manual guide conversational software on lathes, we are the company best able to implement the new Manual Guide (i) software used on the D series. While conversational programming is not the best solution for complex molds and dies, it is the best solution for simple parts or short run applications.

Features include:

• Powerful 20 HP 30 minute duty rated high torque spindle motor
• Standard 6,000 RPM spindle with BT-40 or CAT 40 taper
• 3 Angular contact ball bearings lower, and roller bearings upper
• Ceramic balls in 10,000 RPM spindle bearings
• Automatic tool changer, Umbrella type with 22 tools
• Pendant type manual pulse generator with jog function control for set up
• Absolute encoders, it is not necessary to “home” the machine
• Direct coupled, pre-tensioned ball screws
• Double nut ball screw construction for long life, dual flank pressure and thermal stability
• 1,181 IPM rapid traverse in X, Y and Z
• Automatic lubrication system with line filter
• Coolant system 117 Gallons, 2.6 GPM, 30 PSI, .24 HP
• Electrical installation for 230V, 3 Ph, 50/60 Hz
• Auto-transformer for 200-480 V, 50/60 Hz, 30 KVA
• Fully enclosed easily accessible work area
• Air blast in spindle during tool change to clear chips
• Retention Knobs for 22 or 30 Tools

   
D 1250
Cutting Capacity
         

.6061 T6 Aluminum = 1/2”, 3 flute Dataflute end mill, 9,000 RPM @ feed rate 100 IPM. Cut depth .5” = 25 cubic inches per minute. 15 HP Cut

420 Stainless Steel = 1/2”, 4 flute Dataflute end mill, 3,000 RPM @ feed rate 42 IPM. Cut depth .5” = 10.5 cubic inches per minute. 15 HP Cut

Headstock
       
Spindle Taper
Spindle RPM Standard
Spindle RPM Optional
Spindle Drive (AC-30 Minute Rating)
Spindle Torque

BT or CAT 40
10 – 6,000 RPM
10 – 10,000 RPM
20 HP
82 ft lbs. 1,288-5143 RPM Constant Torque

Travels and Feeds
 
D 1250
   
X-axis
 
50”
   
Y-axis
 
24.01”
   
Z-axis
 
25.19”
     

Distance Spindle Nose to Table (w/o riser)

 
4.33” – 29.52”
     

X&Y axis Rapid Traverse

 
1,181 IPM
     
Z-axis Rapid Traverse
 
1,181 IPM
     

Z-axis Thrust

 
2,860 lb.
     

Maximum Programmable Cutting Feed

 
30 to 590 IPM
     
Table          

Table Size
Number of Tee Slots
Tee Slot Width
Tee Slot Center Distance
Maximum Load Capacity


5
.7” & 1.26"

51.96” X 22.04”


3.50”
3,086 lbs.
   

Accuracy

       

Positioning

X,Y,Z-axes

 
.0002”
   

 

       

Repeatability

       

X,Y,Z-axeis

 
+/- .0001
   

Tool Capacity

       

Number of Tools (Umbrella)

 
22
   

Number Tools (Double Arm ATC)

 
30
   

Tool Selection

 
Bi-Directional
   

Tool to Tool Change Time

 
5.5 seconds
   

Maximum Tool Diameter

 
3.15”
   

Max. Tool Diameter Adjacent Pocket Empty

 
6.3”
   

Maximum Tool Length

 
10”
   

Maximum Tool Weight

 
13.2 lbs.
   

Maximum Weight in the Carousel

 
150 lbs.
   

Auxiliary Units

       

Coolant Tank Capacity

 
117 Gal.
   

Rated Flow, Standard Coolant

 
2.6 GPM
   

Automatic Lubrication System

 
LUBE, 1/2 Gal. Reservoir
   

Optional Chip Conveyor

Left Side Exhaust at Back of Machine
D1250 Power Requirements

 

Machine Parameters:

3 Phase, 50/60 Hz
Power (KVA)
Voltage (VAC)
Current (Amps)

Depth 118.11”
Width 129.92”
Height 114.17”
Working Height 39”
Machine Weight:
D 1250 = 13,889 lbs.

Power Requirement See Chart






30
200
87
210
83
220
79
230
75
240
72
250
69
360
47
380
46
390
45
410
42
420
41
440
39
460
38
480
26
See the Electrical Diagrams for additional information.

Descriptions

Structure: The base, column and headstock are heavy duty Romi castings. They are well ribbed for strength and vibration dampening. Both the column and tables are supported by the monobloc base. The castings are poured in our own foundry to DIN 1691 standards. Our foundry is ISO 9002 certified and has been since 1994. The base casting is designed so that chips will flow away from the work area.

Headstock: The headstock casting is designed to provide minimal deformation under load and ambient thermal variations using finite element analysis. The spindle motor is isolated form the headstock casting using thermal insulation. The motor fan directs exhaust air upward away from the headstock. The headstock casting has a wide stance across the linear guide ways and a long contact area to minimize deflection. The spindle housing part of the headstock casting has an air space around the spindle housing to dissipate heat. An ambient temperature increase of 40 degrees results in a Y axis angular displacement of less than .0018”. The headstock casting is so rigid that there is no need to build in sag or torsion in the casting as many competitors do. Since there is no counterbalance the Z axis thrust is augmented by the weight of the headstock.

Spindle: Romi spindles are assembled in Romi’s ultra clean room which has less than 5 microns of dust per cubic meter. Romi uses three angular contact precision ball bearings around the tool taper and a roller bearing at the upper spindle area. The 10,000 RPM spindle uses ceramic ball bearings to minimize heat, provide higher continuous RPM and greater load capacity.

Guide ways: Preloaded linear guide ways are used on all axes. X and Y axes guide ways are protected by sliding steel guards.

Tool changer: The umbrella changer holds 22 tools and uses plastic tool grippers. The grippers are inexpensive, easy to replace and softer than any tool holder to prevent damage and wear to the holders. The grippers reduce the weight in the umbrella allowing you to use heavier tools. Double proximity switches are used to insure positive location of the tool disc.

Ball Screws: Ball screws are manufactured and ground by Romi where complete control over the accuracy and quality is insured. We are not dependent on commercially available products. The double ball nuts are large in width and diameter. The double nut design provides positive location by mating with both flanks of the screw at all times. This design also minimizes heat distortion. Thermal gauging or temperature reduction systems are not required.

Lubrication: Automatic lubrication is standard. The lubrication reservoir is in plain sight and is easy to refill, but it is protected from accidental damage. The reservoir has 1/2 gallon capacity.

Guarding: Romi uses 10 gauge, powder coated steel for all external guarding. The door is easy to open and close gliding on multiple rollers. The double overlapping seal ensures that coolant remains in the cutting area, not on your floor. A large safety window in the door and large side windows allow the operator to monitor machine operations. Steel guards direct chips to the sides of the work area where they are collected in easy to clean chutes. A sealed work light is located in the work area.

Both Vertical Machining Centers Include as Standard
20 HP variable speed spindle motor
Continuously variable spindle speed, from 10 to 6.000 rpm
Spindle taper for BT-40 or CAT-40 tool shank
Automatic lubrication system with line filter
Automatic tool changer, 22 tool capacity for Cat-40 or BT-40 tool shank
Coolant system (10lpm @2 bar, 0.18kW / 0,24 hp)
Electrical installation for 230 V, 50/60 Hz
Auto-transformer for 200/210/220/230/240/250/360/380/390/410/420/440/460/480 V, 50/60 Hz, 30 KVA
Electrical diagram
Fully enclosed work area, with interlocked sliding safety door
GE-Fanuc control series 21i MB with 10,4" LCD color monitor and Manual Guide for
Milling Software System
Pendant type MPG and jog function control
Removable coolant tank 117 gallons (450 liters) capacity
Sealed work light
Set of leveling screws and nuts
Set of operating, maintenance, operator’s guide and parts manual
Set of wrenches for machine operation
Retention Studs are CAT-40 II or BT = MAS407-P40T-1

ROMI D-SERIES GE-Fanuc 21i-M Standard Equipment

English Language Display Background Edit
Canned Cycles for Drilling (G81-G89) Chamfering and Corner Rounding
Coordinate Rotation (G68, G 69) Cylindrical Interpolation (G07.1) (4th Axis)
Custom Macro B (Parametric Programming) Diagnostic Screen
Extended Part Program Editing External Message Ladder
Graphic Display G54-G59 + G54.1 P1-P48
Inch/Metric Conversion (G20, G21) Ladder Screen Visualization
Manual Handle Feed Maintenance Alarms & History
Manual Tool Preset Memory Program Number = 63
Multiple Repetitive Cycle (G70-76) Part Program Storage 80M (approx.32K)
Reader/Punch Interface RS-232 PCMCIA Flash Card Part Program Storage
Program Execute from SRAM Plane Selection (G17, G18 & G 19)
Polar Coordinate (G15, G16) Program Restart
Programmable Data Input (G10) Programmable Mirror Image (G51.1, G52.1)
Rigid Tapping Run Hour and Parts Count Display
Spindle Orientation (M 19) Stored Pitch Error Compensation
Sub-Program Editing Tool Breakage Detector
Tool Length Measurement Tool Offset Compensation (64 pairs)
Tool Life Management Tool Radius Compensation (G40-G42)
Work piece Coordinate Preset (G92, G92.1) Work piece Coordinate System 54 pairs

Romi/GE-Fanuc Control Features include:

Manual Guidance (i) Conversational Programming - Romi has pioneered Manual Guidance Programming in cooperation with GE-Fanuc. We have the most sophisticated and proven version of this software.

Romi D 1250 Vertical Machining Center w/ 22 Tool Umbrella Changer   Price on Request

FOB Erlanger, Kentucky

Terms of Payment are 20% with order
Balance due 30 days after shipment
Terms are subject to credit approval by Romi Machine Tools, Ltd.

Click here to review:
ROMI MACHINE TOOLS, LTD.
TERMS AND CONDITIONS OF SALE AND LIMITED WARRANY

GE-Fanuc 21i-M Optional Equipment
Part # Description Price
S35025 Ethernet interface includes board, cables and Connectors

S63792 Mold & Die Package D1250 


Mold & Die Package includes: “tune up” Parameters, AI Nano Contour Control Machining Condition Selection Function, Bell Shaped acc/dec
After Cutting Feed Interpolation, Rapid Traverse Bell Shaped acc/dec, Bell Shaped acc/dec Before Look Ahead Interpolation

Accessories:
X39812 22 Extra Plastic Grippers and spindle position key 
X39511 10 to 10,000 rpm spindle cartridge (in place of standard)
OPE01573 ZF Gearbox, 2 Ranges, for 10,000 RPM Spindle, Torque 156 lbf

X40067 Through the spindle coolant system, with high pressure pump (7.8 gpm (30 lpm) @ 217.5 psi (15 bar), 4 HP

X39514 Through the tool holder coolant 

X39528 Automatic door attachment, air operated w/safety contact

X39519 Hinged belt type chip conveyors (TCE)side mounted, rear exhaust
X39822 Scraper type chip conveyors (TCA) side mounted, rear exhaust 
X39823 Magnetic type chip conveyors (TCM)side mounted, rear exhaust
Chip Conveyors require the purchase of the Coolant Cleaning System

X43147 Coolant cleaning system for guide covers w/extra pump
(factory installed only)

X39520 Wash gun 

Double arm automatic tool changer, with 30 tool capacity in place of standard:
X41838 BT-40 
X43433 CAT-40 

S35400 Extra set of Romi manuals : D1250

OPE01062 Headstock Cooling System (air/fluid heat exchanger)

X39516 Linear scale for X and Y axes D1250 

OPE01072 Linear scale for X, Y and Z axes D1250

OPE00592 Mist Exhaust System
OPE00602 Oil Skimmer

Other market adapter kits
X39656 Canada (includes UL/CSA certified main circuit breaker delayed fuses and bases)
X39658 Mexico (includes labels and technical documentation in Spanish

OPE01056 Pneumatic chip cleaning system during machining

X39512 Rotary table interface (4th axis), including servo-drive, cables, connectors and pneumatic attachments:
X39551 Rotary table (4th axis) Romi MGR 230, including 9.06” T-slotted face plate (2” through hole), precision servo-driven worm & gear transmission system and pneumatic locking brake (166 lbf @ 90 psi) Requires X39512 (positioning accuracy +/- 15”; torque: 426lbf @ 16.6 rpm max)  
X41134 Pneumatic Booster for Clamping, increases brake torque
X33921 Tailstock for Rotary Table
X39882 Pneumatic Tailstock for Rotary Table, manual control
S35380 Mounting Plate for 7.9” (200 m) diameter chuck
S35381 7.9” Universal chuck, with one set of three hard jaws
X40070 60 degree MT 3 Center 

OPE01051 Blum Laser System Interface (Electrical & Mechanical)
OPE01059 Blum Laser System for Tool Length Measurement
OPE01051 Interface is required

A-4012-0584 Renishaw Toolsetting Software for GE-Fanuc 21i 
TS27 R Renishaw Table Mounted Tool Setter

A-4012-0516 Renishaw Inspection Software for GE-Fanuc 21i 
M-4071-0058 Renishaw Cat 40 Tool holder for OMP-40
OMP-40 Renishaw OMP-40 Optical Probing Hardware

 
     
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