Bed: The bed is a one piece "L" shaped casting. The casting is poured in our own foundry to DIN 1691 standards. Our foundry is ISO 9002 certified and has been since 1994. The bed casting is heavily ribbed and provides excellent vibration dampening. The Romi "L" shaped design creates a rigid base fully supporting the headstock. The slant bed design provides good chip fall into the roll out chip pan or roll out chip conveyor.

Guide ways: The Z-axis moves on the slant bed which has an oversize inverted vee way and a rectangular way. This design has been used on precision grinding machines for many years. Romi's patented manufacturing process grinds all way surfaces in one set up for maximum machine accuracy. The Romi guide way and carriage system permits heavy cutting in both the clockwise and the counter clockwise direction. .063" Turcite on the underside of the carriage ensures minimum friction and long life. The carriage guide ways are a precision ground dovetail system with one gib on the side away from the headstock. The bed ways and ball screws are isolated from chips and coolant by one stainless steel cover on each side of the carriage. Romi’s machine design is ideal for heavy stock removal using either clockwise or counter-clockwise turning.

Headstock: The Romi headstock design anchors the spindle on thermal pads on both sides of the headstock. The headstock support casting is relieved directly under the spindle. As the spindle warms during startup it grows down as well as up. The maximum center line displacement is less than .0003". Additionally, the thermal pads isolate any heat from the rest of the machine structure. Spindle bearings are P4 (AFBMA-B7) double angular contact ball bearings and double row cylindrical roller bearings in front and P4 double roller bearings at the rear of the spindle.

Carriage and Turret: The carriage is a rugged 20 degree casting with a wide stance to eliminate any twisting due to cutting forces. The oversize vee guide way provides straight movement through the entire Z axis travel without gib adjustment. .063" thick turcite is scraped and fitted to the underside of the carriage to eliminate friction in the Z axis. The X axis moves on a dovetail guide system. Turret index is bidirectional, no rise, non-stop. The turret is driven by an electric servo motor and hydraulically clamped on a curvic type coupling. The turret disc is designed for mounting I.D. or O.D. tools in any station. The tool holders are bolt-on so that the tool disc will not need to be replaced when a crash occurs. The turret disc and body are designed to give way under the stress generated in an accident, preventing damage to the spindle, ball screws, etc.

Ball Screws: Ball screws are manufactured and ground by Romi where complete control over the accuracy and quality is insured. We are not dependent on commercially available products. The double ball nuts are large in width and diameter. The double nut design provides positive location by mating with both flanks of the screw at all times. This design also minimizes heat distortion. Thermal gauging or temperature reduction systems are not required. The Z axis ball screw is set nearer to rear way to put it at the center of the carriage. Both ball screws are anchored at both ends and directly mounted to the A.C. servos. No problematic clutches are used to weaken the connection. The X axis is pre-tensioned using P4 angular contact ball bearings.

Tailstock: The tailstock travels on vertically mounted, precision ground, inverted vee and square ways. The body is positioned automatically over 32.87 inches and the quill is controlled by either program or push button. Quill travel is 5.1 inches and the quill is 3.94 inches in diameter with a 4 MT.

Lubrication: Automatic lubrication is standard. The lubrication reservoir is located in a protected inset in the front of the machine's sheet metal guarding. It is in plain sight and easy to refill, but It is protected from accidental damage. The reservoir has 1/2 gallon capacity.

Guarding: Romi uses 10 gauge, powder coated steel for all external guarding. In the back of the machining area there is a one piece stainless steel guard to guide chips and coolant into the chip conveyor. No accordion guards are used. The door is easy to open and close gliding on multiple rollers. The double overlapping seal ensures that coolant remains in the cutting area, not on your floor. A large safety window allows the operator to monitor machine operations.

G 30 Turning Center Includes as standard:

G 30HT Turning Center Includes as standard:

• 12-position disc type automatic turret, servomotor driven, hydraulically clamped
  
• 7 turning tool holders
  
• 4 boring bar holders 2", with 7 reduction sleeves (3/8", 1/2", 5/8", 3/4", 1", 1", 11/4")
  
• 1 facing tool holder
  
• Tailstock with programmable body and hydraulically driven quill with built in live center 4 MT
  
• Automatic lubrication system with low level sensor and line filter
  
• Bar feeder interface, plug in
  
• Chip conveyor interface, plug in
  
• Coolant system
  
• Electrical system 230 V, 50/60 Hz, 30 KVA
  
• Pushbutton control for hydraulic chuck and tailstock
  
• Chuck clamp and unclamp confirmation proximity switches
  
• Fully enclosed splash guard, with interlocked sliding door
  
• Special inside cover cleaning system with separate pump
  
• GE-Fanuc control Series 21i-T with 10.4" color monitor
  
• Hydraulic power unit
  
• Roll out chip box and coolant reservoir
  
• Set of leveling screws and nuts
  
• Set of operating, maintenance, programming, installation, parts manuals and electrical schematics
  
• Set of wrenches for machine operation
  
• Sealed work light

• Automatic Tool Wear Compensation
  
• Canned Cycles for Drilling (G81-G86)
  
• Turning, Threading (G77, G 78, G 79)
  
• Chuck and Tailstock Barrier
  
• Constant Surface Speed (G96)
  
• Conversational Programming (Manual Guide)
  
• Direct Input Drawing Dimensions
  
• External Message Ladder
  
• Graphic Display

Jaw Machining

• Maintenance, Alarms and Operating History
  
• Multiple Thread Cutting (G 33)
  
• (approx.64K)Reader/Punch Interface RS-232
  
• Run Hour and Parts Count Display
  
• Stored Pitch Error Compensation
  
• Tool Geometry Offset/ Wear Offsets (32)

Tool Load Monitoring System

• Work piece Coordinate Preset (G92,G92.1)
• Background Edit
  
• Rigid Tapping
  
• Chamfering and Corner Rounding
  
• Conditional Jump M80
  
• Continuous thread cutting (G 32)
  
• Custom Macro B
  
• Extended Part Program Editing
  
• G Code Family A, B, C
  
• Inch/Metric Conversion
  
• Manual Handle Feed
  
• Multiple Repetitive Cycle (G70-76)
  
• Part Program Storage 160M (SRAM Card Part Program Storage )
  
• Spindle Positioning (M 19 & G 64)
  
• Tool Life Management
  
• Tool Nose Radius Compensation (G40-G42)
  
• Work piece Coordinate System (G52-G59

Machine Accessories
Price reduction for omission of Tailstock

X33111 Air blast chuck cleaning system

X39893 Automatic door attachment, air operated with safety contact protection

X36041 Chip conveyor, hinged belt, side exhaust

X36050 Chip conveyor, hinged belt, double rear exhaust

Other Style Chip Conveyors, Scraper or Magnetic Price on Request.

OPE00883 High pressure coolant system 217 PSI, 2.6 GPM, 4 HP

S23497 Extra set of Romi operating, maintenance, installation and parts manuals

X37045 Technical documentation and labels in Spanish

X37046 Canada (UL/CSA certified main breaker, delayed fuses and bases)

X36038 Foot Switch for Hydraulic Chuck

X36039 Double Foot Switch for Hydraulic Chuck & Tailstock Quill

OPE00883 217 PSI Coolant, 2.6 GPM, 4 HP Pump

X36049 Linear scales for X-axis

X36047 Mist exhaust system

X36042 Parts catcher, G 30 M. Capacity up to 2.6" X 8.6" length

X36043 Parts catcher, G 30 M HT. Capacity up to 3.5" X 7.87" length

X36189 Status indicator light

X32885 Tool Setter with semi-automatic operation software

X36045 Wash gun

X34176 Steady rest open with rollers 3/8" to 7.8" (10-200mm) capacity

XXXXX Hydraulic self centering steady rests, manual or automatic Z axis positioning

XXXXX Romi Interface for Programmable steady rests

Hydraulic Chuck Accessories

R66795 Set of three hard jaws for 10" Chuck

R66793 Set of three soft jaws for 10" Chuck

R86931 Set of three hard jaws for 12.4" Chuck

R74243 Set of three soft jaws for 12.4" Chuck

Collet Chucks

42366 Royal Accu-Length CNC Collet Chuck S26 (A2-8) with 2.63" Bar Capacity including Master Collet and draw tube adapter in addition to 3-Jaw Chuck

42370 Royal Accu-Length CNC Collet Chuck S30 (A2-8) with 3" Bar Capacity including Master Collet and draw tube adapter in addition to 3-Jaw Chuck

42372 Royal Accu-Length CNC Collet Chuck S30 (A2-8) with 3" Bar Capacity including Master Collet and draw tube adapter in addition to 3-Jaw Chuck

732ASC318-80 ATS true length Collet chuck S 20 (A2-6) with 2" Bar Capacity with draw tube adapter in addition to 3-Jaw Chuck

740AC322-80 ATS true length Collet chuck S 26 (A2-8) with 2.625" Bar Capacity with draw tube adapter in addition to 3-Jaw Chuck

X37991 Credit for non-supply of G 30 Standard 3-Jaw Chuck

X37992 Credit for non-supply of G 30 HT Standard 3-Jaw Chuck

Additional Turret Tooling (Set of 12 holders and 7 sleeves standard, see above)

S51729 VDI-40 Turning Tool Holder 1" X 1" Left Hand

S51730 VDI-40 Turning Tool Holder 1" X 1" Right Hand

S51731 VDI-40 Facing Tool Holder 1" X 1" Right Hand

S51723 VDI-40 Boring bar holder 1 1/2" diameter

S51732 Reduction sleeve 3/8" x 1 1/2"

S51733 Reduction sleeve 1/2" x 1 1/2"

S51734 Reduction sleeve 5/8" x 1 1/2"

S51735 Reduction sleeve 3/4" x 1 1/2"

S51736 Reduction sleeve 1" x 1 1/2"

S51737 Reduction sleeve 1 1/4" x 1 1/2"

S40943 VDI-40 Axial Tool Holder Collet Type ER-32

S40944 VDI-40 Radial Tool Holder Collet Type ER-32

Bar Loaders

LNS Eco Load Pneumatic "Short bar loader"

• Pneumatic "Short bar loader" Capacity 1/4" to 2-1/2" Bar length 12" to 59"
  
• Magazine capacity 25" with Siemens PLC and 3 pushers 6,12 & 20 mm
  
• Quick Change Adapter

LNS Quick Load S3 Servo "Short bar loader"

• Capacity 1/4" to 4 3/4", Bar length to 63"
  
• Magazine capacity 39" w/ GE-Fanuc PLC, servo drive with absolute encoder
  
• 6 mm pusher for 1/4" to 1/2" bars
  
• 12 mm pusher for 9/16" to 1-1/4" bars
  
• 25 mm pusher for 1 5/16" to 2" bars

LNS options for both bar loaders include:

• Custom Electrical package with plug – Required
  
• Spindle Liner tubes – Round for 2.55" bar capacity
  
• Spindle Liner tubes – Round for 3.54" bar capacity
  
• Spindle Liner tubes – Hex or Square for 2.55" bar capacity
  
• Spindle Liner tubes – Hex or Square for 3.54" bar capacity
  
• Quick Change Adapter – for 2.55" bar capacity
  
• Quick Change Adapter – for 3.54" bar capacity
  
• Field Installation of Bar Loader
  
• Distance from Spindle Nose to the rear of the actuator is 48"

Set-up of first part by Romi Application Engineering

Drawings and tooling preferences must be submitted at least 4 weeks prior to delivery. Tooling to run the first part will be quoted at extra cost.